Shipping Labels for Returns & Reverse Logistics
Ecommerce return volume is 15-30% of order volume — making returns shipping a significant cost center. The goal: reduce shipping cost per return without creating friction that loses customer goodwill. Prepaid return labels are now table-stakes for most direct-to-consumer brands.
ShippingLabel fits returns processing with fast single-label generation and bulk capability for batch return processing (post-holiday return waves).
Shipping Profile
Shipping Challenges for Returns & Reverse Logistics
- ⚠️Deciding who pays return shipping (brand vs customer)
- ⚠️Minimizing cost per return label without hurting customer experience
- ⚠️Processing post-holiday return surge (January returns)
- ⚠️Handling fraudulent returns without blanket restrictions
- ⚠️Working with 3PL or in-house for restocking workflow
How ShippingLabel Helps
- ✓Free/low-cost label creation for prepaid return labels
- ✓Tool for returns-specific workflows — separate from outbound shipping
- ✓Bulk CSV import on Pro plan for batch return waves
- ✓Supports all carriers — let customers use their preferred carrier if desired
Recommended Carriers
USPS Ground Advantage
Cheapest for most returns (1-4 lb weight class)
USPS Pay-on-Use Returns (PRS)
Only billed when customer actually uses the label — no wasted postage
UPS Return Services
For customers who prefer UPS, or for higher-value returns
Packaging Strategy
Reuse original packaging for returns. If customer lost the original, send a prepaid return kit (box + label) for high-value returns. Standard size boxes for predictable return costs.
Workflow Tips
- •Include prepaid return label inside every outbound package for seamless returns
- •Use USPS Parcel Return Service (PRS) — only charged when customer uses the label
- •Consider returnless refunds for items under $20 — sometimes cheaper than paying return shipping
- •Establish a returns processing SLA — customer expects refund within 3-5 days of USPS scan
- •Track return rate by SKU — identify products needing descriptions/quality improvements
- •Use returns data to improve product pages — reducing future returns
Frequently asked questions
Other Business Types
Create Your Shipping Label
Free for USPS, UPS, FedEx, DHL. No account required.
Make a Label Free →