Batch Printing Shipping Labels: Complete Guide
Batch printing shipping labels — creating and printing multiple labels at once rather than one at a time — is one of the highest-leverage workflow improvements available to growing eCommerce businesses. If you're printing 20+ labels per day one by one, switching to batch printing can save 30–60 minutes of daily fulfillment time.
This guide covers how batch printing works, which platforms support it, how to set up your workflow for maximum efficiency, and what to watch out for.
How Batch Printing Works
Batch printing aggregates multiple orders, generates labels for each in bulk, and sends them all to the printer in one job. Instead of clicking through each order individually — entering weight, selecting service, confirming address, printing — you select a group of orders, apply a set of shipping rules (carrier, service level, package type), and the software creates all labels simultaneously.
The labels print as a multi-page PDF or are sent directly to a connected thermal printer. With a thermal printer, labels feed automatically — you just stack them in the output tray as they print. The entire process for 50 orders might take 3–5 minutes instead of 45+ minutes.
💡 Batch printing works best when your orders have consistent characteristics: similar weights, same carrier, same service level. Create presets for your most common shipment profiles (e.g., 'Small Standard — USPS Ground Advantage, 0.5 lb, 6x4x2') to apply with one click.
Which Platforms Support Batch Printing
Most multi-carrier shipping platforms support batch label creation and printing. ShipStation is the most feature-rich for eCommerce batch workflows, with automation rules that can apply carrier/service based on order weight, SKU, destination, or custom tags. Shippo, EasyPost, and Pirateship also support batch printing for smaller operations.
Shopify Shipping (built into Shopify admin) supports batch printing for up to 20 orders at a time. WooCommerce with a shipping plugin (WooCommerce Shipping, ShipStation integration) supports batch printing as well. If you're shipping more than 50 orders per day, a dedicated shipping platform like ShipStation is worth the monthly fee ($10–$50) for the time savings alone.
- ShipStation: best batch workflow, automation rules, 20+ carrier integrations
- Shippo: good batch printing, simpler than ShipStation, pay-per-label option
- Pirateship: USPS and UPS focus, batch printing, low cost
- Shopify Shipping: up to 20 orders at once, built into Shopify admin
- EasyPost: API-first, good for developers building custom batch workflows
- This site (shiplabelmaker.com): fast label creation with multi-label support
Setting Up Automation Rules
Automation rules are the key to efficient batch printing. Rather than manually selecting carrier and service for each batch, you define rules that apply automatically based on order attributes. For example: 'If weight is under 1 lb and destination is domestic, use USPS Ground Advantage.' The platform applies these rules when orders import, so when you go to batch print, carrier and service are already selected.
Start with 2–3 rules that cover 80% of your orders. Common rules are based on order weight, SKU or product category, destination country, and shipping speed selected by the customer. As your volume grows and you understand your order mix better, add more specific rules for edge cases.
- Identify your most common shipment profile (weight range, carrier, service)
- Create an automation rule in your shipping platform for that profile
- Test the rule on a batch of 5–10 orders before applying broadly
- Add rules for your second and third most common profiles
- Use 'manual review' flag for orders outside your standard rules
- Audit rules monthly and adjust as your product mix changes
End-of-Day Manifesting
After printing a batch, USPS requires you to scan or submit an end-of-day manifest (SCAN form) — a single barcode sheet that confirms all outgoing packages to USPS. UPS and FedEx use pickup confirmation scans instead. Without a SCAN form, individual USPS packages may not get their acceptance scan, which can cause tracking delays and makes it harder to file claims.
Most shipping platforms generate the SCAN form automatically after you confirm your batch. Print it, and hand it to your USPS carrier at pickup or drop it off with your packages at the post office. You only need one SCAN form per pickup, regardless of how many packages are going out.
ℹ️ The USPS SCAN form (PS Form 5630) is required for batches of packages dropped off at a post office or picked up by a carrier. Without it, packages may not receive an acceptance scan until they reach a sorting facility, causing apparent tracking delays for customers.
Physical Workflow Tips
The physical side of batch fulfillment matters as much as the software. Print all labels first, then match them to packages — don't print one label, apply it, then print the next. Sort packages by carrier and service before applying labels if your batch spans multiple carriers. Use a label applicator or rubber roller to ensure clean adhesion when applying multiple labels quickly.
Organize your packing station so boxes, mailers, void fill, tape, and scale are all within arm's reach. Assembly-line packing (pick, pack, weigh, label, seal, stack) is more efficient than completing each step one order at a time. For high-volume days, consider having one person pack and another apply labels — splitting the workflow can significantly increase throughput.
- Print all labels before applying any — it's faster than alternating print/apply
- Sort packages by size/carrier to enable efficient label matching
- Use a barcode scanner to verify label-to-package match if orders are complex
- Stack completed packages near the door for pickup — don't mix outgoing with incoming
- Generate and print USPS SCAN form as the last step before carrier pickup