Tool
Stretch Film: Pallet Wrap for Shipping
Stretch film (commonly 'pallet wrap') is used to secure multiple boxes together on a pallet for freight shipping. High-volume sellers, B2B shippers, and wholesale suppliers rely on it to bundle orders. Not relevant for individual ecommerce packages — this is for freight-scale shipping.
Types of Stretch Film
Hand stretch film
Rolls designed for manual wrapping.
Best for: Small pallet volume (5-20 pallets/week)
Machine stretch film
Industrial film for automated pallet wrappers.
Best for: High-volume operations
Pre-stretched film
Pre-stretched before sale — easier to apply.
Best for: Consistent application without full stretch force
Colored stretch film
Color-coded for routing or destination.
Best for: Warehouses organizing by destination
Practical Tips
- •70-gauge is standard for hand wrapping. 80+ gauge for heavy loads
- •Multiple layers on corners — that's where loads fail
- •Start at the bottom, spiral up, finish at the top — standard pattern
- •Pre-stretched film saves 30-40% in material cost at high volume
- •Machines pay off around 50+ pallets per week
Frequently asked questions
Do I need stretch film for ecommerce?
Only if you ship at pallet scale (50+ boxes at once). For individual package shipping, stretch film isn't needed.
Hand vs machine stretch film?
Hand for under 20 pallets/week. Machine for 50+/week. Machine saves labor time but requires $500-3,000 equipment investment.
How many wraps per pallet?
3-5 layers for most loads. More for heavy or fragile. Corner wraps 2x base layers.
Where do I buy stretch film?
Uline, Grainger, Amazon Business. Bulk cases (4-6 rolls) are most cost-effective.
How is stretch film different from shrink wrap?
They're opposites people confuse constantly. Stretch film is applied under tension and holds by its own elastic memory — no heat, wrapped around a pallet or bundle. Shrink wrap is applied loose then heated (heat gun or tunnel) to shrink tight around a single product. For securing freight loads you want stretch film; for retail packaging of one item you want shrink wrap.
What gauge do I actually need?
Gauge is film thickness. 70-gauge hand film handles typical light-to-medium pallets; 80-90 gauge for heavy or sharp-cornered loads; machine film runs its own thickness spec. Going thicker than the load needs just wastes money and tires your wrapping arm — match gauge to load weight and corner sharpness, not to a 'thicker is safer' instinct.
Why do my wrapped pallets keep failing in transit?
Almost always corners and base. Loads shift at the corners and topple when the top isn't tied to the base — so reinforce corners with extra passes and always start by wrapping the bottom layer to the pallet itself. A load that isn't anchored to its pallet is a load waiting to lean.
Is stretch film recyclable?
LLDPE stretch film is technically recyclable but not through most curbside programs — it's a store-drop-off plastic film like grocery bags, or a commercial recycling stream for high-volume operations. Warehouses generating rolls of it weekly should set up film recycling rather than landfilling; it's a clean, single-resin plastic that recyclers want.
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