How to Ship Helmets: Safe Packaging & Labels Guide

Helmets are light but bulky, and they have protruding visors, vents, and shells that can crack or chip without proper packaging. Motorcycle helmets especially need padded packaging to protect both the outer shell and the interior liner from compression damage.

Best Carrier

USPS Priority Mail or UPS Ground

Package Type

box

Typical Weight

2-5 lbs

Shipping Tips for Helmets (Bike, Ski, Motorcycle)

Remove visors before shipping — they snap off easily in transit and can crack the mounting point
Stuff the helmet interior with crumpled paper or bubble wrap to prevent crushing
Wrap the entire helmet in bubble wrap and place in a box with at least 2 inches of padding on all sides
USPS Priority Mail Flat Rate Large Box ($24.25) often works well for motorcycle helmets
Never ship a motorcycle helmet in a poly mailer — the shell will crack under handling pressure

Create Your Shipping Label

From (Sender)

To (Recipient)

Package Details

Weight (lbs)

Weight (oz)

Package Type

Length (in)

Width (in)

Height (in)

Label Options

Label Size

Carrier Format

Service Type

Reference Number

Scannable Code (from Reference Number)ⓘ

Encodes the Reference Number above as a real, scannable code. Not a carrier tracking barcode — use for your own order IDs, SKUs, or RMA numbers.

FRAGILETHIS SIDE UP

Label Preview

SHIPPING LABEL

From:

Sender address

Ship To:

Recipient address

Enter reference # to generate barcode

REF-000000

shippinglabel.co

5 fields needed to generate

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How it works: We format the label with your barcode/QR. Buy postage from your carrier (USPS, UPS, FedEx, DHL) — they add the tracking barcode at drop-off.

Shipping Helmets (Bike, Ski, Motorcycle) FAQ

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